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There have always been intermittent complaints from North America that new springs sourced locally raise the rear way too much
and sometimes are too stiff or arched to get the rebound straps or even the shackles installed without some serious extra weight in the boot/trunk. If you have to do that then at the very least the rear will be higher than it should
and may even be fully extended instead of mid-way between the extremes of its travel which is obviously very wrong. With the vehicle on its wheels,
even with nothing in the boot/trunk,
the rebound strap should be curved round in an arc,
the lever-arm damper arms approximately horizontal,
the springs nearly flat,
and the shackles around vertical or pointing slightly rearwards,
as shown in the pictures on the left of this paragraph (click to enlarge). The rebound straps must not be straight and under tension.
Currently there seems to be a real spate of problems, and people in the UK are beginning to complain of the same thing. You should be able to fit the rebound straps by jacking each spring up under the body - without any extra weight in the boot - before the body starts lifting off its supports. On UK-sourced springs I have done this without difficulty, even putting the harder rubber-bumper springs on a chrome-bumper car. Similarly people have asked how to get the shackles pointing to the rear instead of the front. Again it is a matter of spring hardness - the correct springs should be almost flat with just the weight of the unladen body, and as they take the weight of the body and start to flatten they will move backwards. If the weight of the car is on its wheels, even unladen, and they aren't pointing slightly backwards, the springs you have are simply too hard or over-arched for your car. However it occurs to me that all the work I have done has been on a chrome-bumper car. With the lower shackle mounting position relative to the chassis rails of rubber-bumper cars it is possible that these can lock in the fully forward position unless levered downwards while jacking slightly higher. However once the rebound straps are fitted this shouldn't occur again. Updated August 2007: Since writing this I've had to replace the rear springs on the V8. Having now bought three sets of springs from three different suppliers and fitted them to two different cars I have never had any problems using simply the weight of the body to compress the springs enough to attach shackles, damper drop-links and rebound rubbers, and this includes fitting harder RB roadster springs to a CB roadster. Nor have I had any problems with the shackle 'locking up' in a forward position on either CB or RB car. See Rear Spring Replacement.
My problem has been the opposite - ride-height too low and grounding over 'sleeping policemen' and rough ground particularly when laden (we use the car frequently for holidays with a comprehensive tool kit and trolley-jack as well as luggage). I had tried and removed rubber-bumper roadster springs as part of another exercise which raised the ride height just fine, but being harder they gave a very unpleasant choppy rise over some surfaces. In July 2003 I modified some shackles by 'cutting and shutting' to give about an inch extra height at the rear, as described below in 'Extended Shackles'.
Converting RB to CB. Added January 2008
A number of factors to consider here:
Ride Heights round the World
|
Car |
RHF |
LHF |
RHR |
LHR |
Owner |
Notes |
|
64 Roadster |
13.75 |
13.5 |
15.375 |
14.5 |
Mike Jones Malaga Spain |
All new springs and bushings. First two sets of rears from MGOC were 2" too high, 3rd set MGOC got from British Springs. |
|
66 Roadster |
14.5 |
14.25 |
14.25 |
14 |
Bud |
|
|
66 Roadster(?) |
12.75 |
12.75 |
15 |
15 |
Max Heim |
Original Fronts new rears 175R-14 tyres. |
|
67 GT |
14.5 |
14.5 |
14.25 |
14.25 |
Barrie Parkinson |
Rebuilt front end with V8 bushings, stock springs. Rear all new plastic bushings and fibreglass springs. No bumpers, alloy head, no spare, 1 battery. |
|
68 GT |
13.625 |
14 |
15.5 |
15.5 |
BobMunch Boise |
|
|
68 GT |
14.25 |
14 |
13.625 |
13.625 |
John Hubbard Huntsville Alabama |
The fronts are up from 13.625 following a front-end rebuild. The wishbones and pivots were badly worn. |
|
69 Roadster |
14 |
13.75 |
14.75 |
15 |
Tony Elphick Wagga Wagga Aus |
Standard. Rears reset 15 months ago, fronts new |
|
69 Roadster |
14.5 |
15 |
13.5 |
14.25 |
Miguel Clemente |
50k miles all original except for front bushes. |
|
70 Roadster |
13.875 |
13.975 |
14.25 |
14.50 |
Joe Lucas of Winipeg Canada |
Stock all around except for new bushings front & back. Spare tire on board, single 12 volt battery in place. |
|
71 GT |
14 |
14 |
13.75 |
14 |
Bill, Montana |
Front springs new, rears original with new bushes and pads. 200k+miles |
|
71 GT |
13.5 |
13.375 |
14.375 |
14.5 |
Bob Wilson |
Fronts (red) 3k, rears (original?) 113k? |
|
72 Roadster |
12.8 |
12.8 |
10.24 |
10.24 |
Richard Thompson |
These seem very low but are much modified. See the full story on Richards own site. |
|
72 Roadster |
14.875 |
14.875 |
14.75 |
14.75 |
Iain MacKintosh |
|
|
73 Roadster |
14.5 |
14.5 |
14.25 |
14.5 |
Paul Hunt, Solihull, UK |
Original fronts (120k+miles?) new rears (20kmiles), new rear bushes |
|
73 Roadster |
14.25 |
14 |
15.125 |
15.125 |
Paul Hunt, Solihull, UK |
CB GT front, RB Roadster rear, red poly bushes at rear, 10k miles |
|
73 Roadster |
14.75 |
14.625 |
14.25 |
14.25 |
Paul Hunt, Solihull, UK |
Returned to standard springs and bushes but 1" extended shackled rear (15k), new fronts (5k) |
|
73 Roadster |
15 |
14 |
15.375 |
14.313 |
Ken Earnhardt, USA |
All worn suspension parts replaced. New rears fitted. |
|
73 Roadster |
14.875 |
14.5 |
14.875 |
15 |
Ken Earnhardt, USA |
New fronts fitted to the above, at which time the RH rear was found to be too high, the spring having a greater arch. LH and RH rears swapped over. Updated figures after a little settling, 165SR-15 tyres in use. |
|
73 GT |
13.5 |
13.5 |
14 |
14 |
Paul Tegler |
|
|
73 Roadster |
14.25 |
14.5 |
13.875 |
14 |
Richard Smith USA |
New Victoria British rears c1994, original fronts. Rears originally too high and at the limit of rebound straps, settled since. 185/70 x 14 tyres rub slightly on left-hand rear wing. |
|
74 GT |
14.25 |
14 |
14.25 |
14.25 |
Steve Cioffi Everett Ma |
Original springs, all new bushings and mountings |
|
75 Roadster(?) |
15.5 |
15.5 |
16.125 |
16.125 |
Bob Hacker, Vancouver, Washington |
Stock springs, V8 bushes |
|
75 GT V8 |
14.5 |
14.625 |
15.125 |
14 |
Paul Hunt, Solihull, UK |
Original, LHD sag on a RHD! |
|
75 GT V8 |
14.5 |
14.625 |
15.375 |
15.6875 |
Paul Hunt, Solihull, UK |
New fronts and rears (5k) |
|
75 Roadster |
15.5 |
15.5 |
16.5 |
16.5 |
Dave Tetlow, Bucks, UK |
CB & V8 conversion, CB rear springs, still trying to reduce the height |
|
75 Roadster |
13 |
13 |
13.75 |
13.75 |
Dave Tetlow, Bucks, UK |
As above, but now with 1" shortened V8 front springs, reverse-eye rear springs. Standard dampers with uprated valves, 15" MGC wheels with 185-65 tyres. |
|
76 Roadster |
14.625 |
14.5625 |
15.625 |
15.5625 |
Barry Kindig, Escondido, CA |
New springs all round, 1.25" lowering blocks at rear, 185R70 14 tyres |
|
76 Roadster |
13.25 |
13.25 |
14 |
14 |
John Leader, Austin, TX |
Lowered fronts from BritTex, 2 1/2" lowered rears from Moss. Pirelli P6000 205/55 15 on Minilite. 28psi front, 31psi rear. |
|
76 Roadster |
14 |
14 |
14.5 |
14.5 |
Mark Garrett, UK |
Lowered fronts, lowered parabolics on rear (all plates on top of springs), Spax all round. |
|
77 Roadster |
15.25 |
15.125 |
15.625 |
15.75 |
John, Brisbane, Australia |
|
|
78 Roadster |
14.56 |
14.96 |
14.96 |
15.55 |
Peter Bird |
|
|
79 Roadster |
14.5 |
14.5 |
15 |
15 |
Martyn Harvey, Ontario, Canada |
V8 conversion, early GT fronts, de-arched GT rears. |
|
79 Roadster |
14.25 |
14.25 |
15 |
15 |
Mike Cook |
V8 conversion, late GT fronts, lowering blocks on original rears, 79k miles. |
|
79 Roadster |
14.75 |
15 |
15.75 |
15.125 |
Lars-Erik Kallstrom |
Front: Moss Road uprated springs AHT21, V8 bushes, 500 miles. Rears standard, 70k miles. |
By-the-way. The V8 always had a higher ride height to compensate for its reduced ground clearance. At the front this was achieved by using a special cross-member, which eventually became the cross-member on all rubber-bumper cars, and at the rear by using lowered spring mounting points. Clausager states that the V8 ride height was not altered with the introduction of rubber bumpers. My rubber bumper V8 has lowered front and rear hangers for the rear springs, but I have it on good authority from Kelvin Dodd that a chrome bumper V8 he has seen definitely only had the lowered front hangers, the rear hangers were standard. If the rear hangers were altered for rubber bumpers, i.e. to make then the same as rubber bumper four-cylinder cars, then there would have been a change in V8 ride height.
In July 2003 I decided I had to do something about it. I did have rubber bumper roadster springs on for a while (part of another exercise) and whilst these gave me the extra height they were also harder and gave a choppy and unpleasant ride over some surfaces and eventually the proper springs went back on. I considered re-arching these springs but felt that would be a bit hit and miss. The alternative was longer shackles. I was surprised to find that rubber bumper and chrome bumper cars used the same shackles. Seeing as how the front eye is only about an inch or so lower, but the car is 1 1/2" higher, the extra must come from extra spring hardness and/or arching and this does seem to be the case on my RB V8. I did find some adjustable shackles but they are very expensive, more than I was prepared to spend. A few enquiries elicited no other sources of longer shackles, other than paying an engineering shop to produce some, or modifying standard ones myself.
The very expensive adjustable shackles mentioned above have three pairs of holes for the bottom pin, which is just a long bolt going through both plates. The originals have the pins pressed into splined holes in the shackle plate and the pins have a double shoulder at the threaded end, the smaller of which fits into the hole in the closing plate. This keeps the threads away from the side of the hole so protecting them, but more importantly makes the tightened shackle a rigid parallelogram, aiding spring and hence axle location. Plain bolts will allow the rectangle of the closed shackle to be distorted into a rhomboid during cornering, which will give more lateral movement of the spring and hence the axle. Over time this will tend to make the holes in the plates oval and wear grooves in the bolts so weakening them. There is also the issue of tightening the shackles. Even when the original shackle is tightened to 30 lb.ft. the bushes are only lightly nipped and there is clearance for the spring eye to pivot on them. But without some form of spacer tube a plain bolt is going to tighten the shackles onto the bushes and spring eye, restricting movement, and probably damaging the bushes in a short time.
I decided to modify some myself. But rather than cut up and weld a piece into my existing ones I bought two pairs of the standard items and used those. This was for two reasons - I wanted a 'proper' set to go back to if I needed to and I wanted only one weld in each rather than two. In the event it was an easy enough job and if I were doing it again I would extend the existing pair with two welds and a piece of flat bar and save myself £40.
The first job was to decide how long - the distance between the centres of the shackle pins - I wanted them to be. The standard items are 2.5", I wanted about an extra inch as measured between the hub centre and the bottom of the chrome strip, and given the various angles and lengths of parts I reckoned on about 1.25" longer at the shackle, i.e. 3.75" in total. I didn't want to guess and get it wrong but be a bit more scientific, so I made up two wooden blocks to go between the spring eyes and the chassis rails, shackles removed, then added and removed further wooden 'shims' until I got my 1" extra between hub and trim. This was a bit of a fiddle jacking and lowering the spring and axle, but fortunately I got it right on the second go. I then measured the distance between the centres of the holes in the chassis rail and spring eye, and it turned out to be 3.75". Oh well, at least I knew it was going to be right.
At this point a word about removing the springs. I say 'removing' but I didn't actually remove them altogether, the front bolt was all that was left so the following process is good for complete removal too:
By putting wooden blocks between the spring rear eyes and chassis rails and varying the thickness of the blocks with shims, supporting the springs under the axle on jacks and lowering the car till the tyres just touch the ground, you can get a reasonably accurate measurement of the distance between the centre of the hub and the bottom of the trim strip as it will be in normal use. The distance between the centres of the holes on the spring and chassis rail then determines the required shackle length. With a pair of dial calipers I used the outside jaws to measure the distance between the closest part of the two holes, then used the inside jaws to measure the furthest part, halved the difference and added that to the lowest figure to get the centres.
By cutting and shutting two pairs of shackles,
as I was,
you then have to determine where to make the cut. I felt it best to make each half the same length,
which meant half of 3.75" i.e. 1.875" from the centre of one of the pins. Careful measuring,
scribing and cutting produced the pieces as shown in the picture on the left (click to enlarge). As well as the pieces from four shackles which are going to be welded together to produce two,
you can also see an example of the discarded parts of each shackle. 3/75" is just inside the flat part of the shackle plates,
much more and you would be cutting across the dished part (which is no big deal but it would look a bit odd when welded together),
and you only have about 0.25" available anyway before you reach the pin. Don't weld half of a closing plate to half of a pin plate as I have the top ones laid out! I didn't,
but only noticed I had them laid out incorrectly when viewing the picture when I came to write this account.
I wanted to grind the welds flat after fabrication,
so to get maximum strength from the weld I ground both sides of each cut edge at an approximate 45% angle to make a 'V' groove each side when the pieces were put together,
as shown in this picture. Not terribly clear,
but you should be able to make them out.
Next came the job of welding them together. I decided to do the shackle plates before the closing plates as I considered the former easier to get aligned with reference to each other, then the closing plates can be aligned with reference to the welded shackle plate. The shackle plates need to be aligned such that the pins are parallel in two dimensions - one so that the centres of the pins are the same distance apart for the whole of their length, and the other so that the two pins are at the same angle when viewed one behind the other. Finally the two halves of the shackle plate should be as level and flat as the previous two alignment criteria allow. I opted for holding them lightly in a vice across their width, tapping first one then the other until all three criteria were met, then tightening the vice and making sure they were still correctly aligned. Because I was welding two halves of different shackles together they were of slightly different widths which meant that when one was tight in the vice the other was still loose, so I used some thick card as 'soft jaws' which deformed and gripped each half with relatively equal force. I MIG welded one side filling the 'V', checked the alignment again, then turned them over and welded the other side filling the other 'V'.
The closing plates are less critical,
only having to get them flat and level,
and using the completed shackle plates to ensure that the holes are at the correct centres. The welded and ground parts can be seen here.
All that remains is to fit them. With the U-bolts undone and the spring tension released you should be able to insert the shackles and bushes into the spring eye and chassis rail quite easily. Because they are longer than the originals and because the spring may be resting on the previously removed damper locating plate in its forward position, you may have to pull the rear end of the spring down a little against its tension in order to get the shackle in. You may also need a little Waxoyl or washing-up liquid on the bushes to act as a lubricant to aid insertion. Don't use oil or grease as it will rot rubber. Fit the closing plate, spring-washers and nuts. When tightening the nuts they may tighten up before the shoulder on the pin has located itself into the hole in the shackle plate, then come looser as they locate properly, before finally tightening up to 30 lb.ft.
Jack the spring up under the axle,
fit the spring locating plate and damper mounting plate onto the U-bolts,
and fit and tighten the U-bolt nuts. The Workshop Manual shows double-nuts which can be locked together,
but Nyloc nuts seem to be fairly common these days. Some say Nyloc nuts should only be used once,
but I have seen a reference in a manual that says as long as you can't turn them with your fingers they are fine to reuse. If in doubt replace them. All that remains is to jack under the axle so you can remove the body supports,
lower the wheels to the ground,
and measure your new ride height after a short drive to settle things. After a longer drive recheck the tightness of the shackle and U-bolt nuts. The fitted shackles can be seen here,
pointing slightly to the rear,
and not far off right-angles to the spring which is nearly flat.
The before and after relationship between tyre and arch can be seen here,
the white line is to emphasise the bottom of the arch. The 'before' picture (left) was taken at an earlier date (I forgot to take one immediately before changing the shackles) but both are taken under similar loadings.
Spring Specs Updated October 2008
| Car | Free Height | Spring Dia | Free Coils | Loaded Height | Load Weight | Rate lb/in | OE Part No. |
| Pre-72 Roadster | 9.9 | 3.238 | 7.5 | 7 | 1030 | 348 | AHH 6451 |
| Pre-72 GT | 9.1 | 3.28 | 7.2 | 6.6 | 1193 | 480 | AHH 5789 |
| 72 Roadster | 10.2 | n/a | 7.5 | 7.24 | 1030 | 348 | n/a |
| 72-on CB GT | 9.32 | n/a | 7.2 | 6.84 | 1193 | 480 | BHH 1077 |
| 73-on Roadster | 10.2 | n/a | 9 | 7.44 | 1030 | 373 | BHH 1225 |
| RB GT | 10.2 | n/a | 9 | 7.44 | 1030 | 373 | BHH 1225 |
| V8 (all) | 9.32 | n/a | 7.2 | 6.84 | 1193 | 480 | BHH 1077 |
| Competition lowered | 8.63 | n/a | n/a | 6.14 | 1193 | 480 | C-AHT 21 |
Notes:
1. Information from Clausager, Factory WorkShop Manual, Factory Parts Catalogue, Special Tuning Manual, and Haynes.
2. The 73-on Roadster, CB and RB, and RB GT all had the same front springs as indicated above.
3. 'Loaded Height' is at the specified 'Load Weight' i.e. partially compressed. The difference between the free height and loaded height is the deflection, or the working load divided by the rate.
4. Clausager refers to the 1972 change as a 1/2" increase to all models to prevent excessive settling on export models when lashed down on ships decks for long periods,
however the workshop manual shows a change of about 1/4" at that time.
5. Clausager makes reference to what he calls a 'Part number change only' in November 1972. However the Workshop Manual has three sets of specs for the CB roadster - I have assumed (maybe wrongly) that the third set is in fact the November 72 set that Clausager mentions. I have called these '1973 Roadster'. Dave Wood states he received a recall notice for his 72B later that year for a spring change to raise the height by 1/4" to meet minimum headlight heights
which would seem to concur with the workshop manual. The Parts manual only has two part numbers covering the change early in 72, not the change in November 72.
Rear:
| Car | Leaves | Interleaving | Width | Gauge | Load (flat) | Rate lb/in | Deflection in | OE Part No. |
| Pre-May63 Roadster | 5 + bottom plate | None | 1 3/4" | 7/32in | 400lb | 99 | 4.04 | AHH 6453 |
| May63-on CB Roadster | 5 + bottom plate | 1/2 2/3 3/4 | 1 3/4" | 3@7/32in, 3@3/16in | 450lb | 93 | 4.97 | AHH 7080 |
| Pre 72 CB GT | 6 + bottom plate | 1/2 2/3 | 1 3/4" | 3@0.2187in, 3@0.1875in | 510lb | 99 | 3.20 | AHC 31 |
| 72-on CB GT | 6 + bottom plate | 1/2 2/3 | 1 1/4" | 3@0.2187in, 3@0.1875in | 510lb-540lb | 99 | 3.20 | AHC 31 |
| RB Roadster to Sep75 | 6 + bottom plate | 1/2 2/3 | 1 3/4" | 3@0.2187in, 3@0.1875in | 510lb | n/a | n/a | BHH 1767 |
| RB GT | 6 + bottom plate | 1/2 2/3 | 1 3/4" | 3@0.2187in, 3@0.1875in | 510lb | n/a | n/a | BHH 1767 |
| Post-Sep75 RB Roadster | 5 + bottom plate | n/a | n/a | n/a | n/a | n/a | n/a | BHH 1779 | CB V8 | 6 + bottom plate | 1/2, 2/3, 3/4, 4/5 | 1 3/4" | 3@7/32", 3@3/16" | 550lb | n/a | n/a | BHH 1133 |
| RB V8 | 6 + bottom plate | 1/2, 2/3, 3/4, 4/5 | 1 3/4" | 3@7/32", 3@3/16" | 550lb | n/a | n/a | BHH 1171 |
| Competition | n/a | n/a | n/a | n/a | 375 | 100 | 3.75 | C-AHH 8343 |
| Competition | n/a | n/a | n/a | n/a | 542 | 124 | 4.37 | AHH 7346 |
| Competition (lowered AHH 7346) | n/a | n/a | n/a | n/a | 542 | 124 | 3.37 | C-AHT 20 |
Notes:
Information from Clausager, Factory WorkShop Manual, Factory Parts Catalogue, Special Tuning Manual, and Haynes.
Unloaded Rear Spring Dimensions
| A | eye centre to eye centre | 41 1/4" |
|
| B | inverted height from floor to top of top spring | 8 5/8" | |
| C | front eye centre to pin top centre | 19 1/8" |
See also the picture on the right of the table.
Remember these are relatively new rubber-bumper roadster springs, but all others should be close. If your dimension A is significantly less and B is significantly more then over-arching is the problem. If the dimensions are close but you still cannot compress them enough during installation or the resultant ride-height is much too high, then the leaves are much too hard. In either case get your money back and source them from a reputable supplier in the UK.
See also Front and Rear Suspension Considerations from Doug Jackson's British Automotive site.